Single Layer Double Chamber Automatic BIPV Laminator OTCY-2754DD
The Ooitech OTCY-2754DD Single Layer Double Chamber Automatic BIPV Laminator is a high-performance lamination system engineered for large-format BIPV (Building Integrated Photovoltaic) and standard solar module production. Featuring a generous dual lamination area of 2700x5400mm per chamber, this automatic laminator is purpose-built for manufacturers seeking efficient, high-throughput lamination of oversized glass-glass modules up to 5000x2400mm. The system employs an advanced upper and lower double electrical heating design, delivering exceptional static temperature uniformity of ±2°C on the lower heating plate and ±1°C temperature precision across the entire working surface. With a fully automatic roller platform for loading and unloading, PLC plus touch screen operation, and an intelligent multi-recipe process control system, the OTCY-2754DD streamlines BIPV and solar module lamination while ensuring consistent, repeatable quality for monocrystalline, polycrystalline, and double glass module formats.
Technical Parameters
| Parameter | Specification |
|---|
| Model | OTCY-2754DD |
| Operate Mode | Automatic |
| Chamber Configuration | Single Layer, Double Chamber |
| Lamination Area | 2700 x 5400mm x 2 |
| Suitable Glass Size | 5000 x 2400mm, Thickness: 6-26mm, ≤600Kg |
| Heating Method | Electrical Heating (Upper + Lower Double Heating) |
| Heating Power | Upper: 41KW / Lower: 85KW |
| Rated Power | 280KW |
| Average Working Power | ≤75KW |
| Temperature Range (Upper) | 30°C - 170°C |
| Temperature Range (Lower) | 30°C - 180°C |
| Temperature Precision | ±1°C |
| Static Temperature Uniformity | ≤±2°C (Lower) / ±5°C (Upper) |
| Temperature Control Points | Upper: 6 / Lower: 28 |
| Vacuum Degree | 40 - 100Pa |
| Vacuum Time | 5 - 30 Min |
| Vacuum Pump | ZJP600 + 2X-70 / 2X-70 |
| Working Cycle | ≤8 - 25 Min |
| Laminate Height | 35mm |
| Loading and Unloading | Roller Platform |
| Power Supply | AC380V, 50Hz, Three Phase Five Wires |
| Compressed Air Flow Required | ≥1200 L/Min |
| Air Supply | 0.6 - 0.8 MPa |
| Operating Platform | Touch Screen + PLC |
| Machine Dimensions | 24.6m x 3.8m x 1.8m |
| Equipment Life | ≥10 Years |
| Range of Application | Monocrystalline, Polycrystalline, Double Glass Solar Modules |
Technical Advantages
System Architecture and Composition
The OTCY-2754DD comprises a feeding section, Process 1 section, Process 2 section, unloading section, one Roots pump, one vacuum pump, and two distribution cabinets, forming an integrated and efficient lamination line.
Loading and Unloading Section
Horizontal roller transmission controlled by a frequency conversion system ensures adjustable transmission speed that stays synchronized with the feeding and host machine speed
Liftable universal wheels with manual control for flexible module positioning
Photoelectric sensors installed at front and rear ends detect module positions and prevent modules from falling during unloading
Integrated cooling fans beneath the unloading section with touch screen selectable cooling function for laminated modules
Advanced Dual Heating System
Upper and lower electrical heating with a heating rate of no less than 1.5°C/min for rapid and uniform temperature ramp-up
Lower heating plate constructed from 40mm thick Q235 steel plate with surface irregularity of ≤200um per square meter, ensuring superior flatness
28 independent single-point temperature control zones on the lower chamber heating plate, achieving static temperature uniformity of ±2°C across the entire lamination surface
6 regional temperature control points on the upper chamber for auxiliary heating with static temperature uniformity of ±5°C
Standard temperature module with solid state relay precise control delivers outstanding temperature uniformity throughout the lamination cycle
All temperature measurement points can be individually calibrated and are displayed in real time on the touch screen
High-Performance Vacuum System
Process 1 section utilizes a ZJP600 Roots pump combined with a 2X-70 rotary vane vacuum pump, providing a vacuuming rate of no less than 630 cubic meters per hour
Process 2 section uses a 2X-70 rotary vane vacuum pump with a vacuuming rate of no less than 70L/S, reaching 120Pa in under 100 seconds
Ultimate vacuum of the working chamber reaches 40Pa; automatic mode maintains laminating chamber vacuum at no more than 100Pa
Each chamber features Japanese SMC zero differential pressure pneumatic membrane two-way solenoid valves (VXZ260KG) for vacuum inflation with a freely adjustable inflation rate of 0-70L/S
SMC pressure sensors in each chamber provide real-time monitoring with Pa-class vacuum gauge displayed on the touch screen
Full manual override system allows manual inflation and chamber opening during unexpected power failures, minimizing production losses
Precision Transmission System
Gear motor combined with variable frequency speed control and encoder control system drives the high-temperature cloth transmission via chain for precise positioning with repeat positioning accuracy within ±10mm
Multiple high-temperature cloths connected in a continuous circular motion (large cycle) ensure uninterrupted transmission throughout the lamination process
Chain tensioning design compensates for chain wear over prolonged use, maintaining smooth and reliable transmission
Pneumatic Lifting System
Pneumatic lifting controlled by three-position five-way solenoid valves with all key components including cylinders, lifting solenoid valves, and pneumatic solenoid valves sourced from Japanese SMC
Exhaust throttle valves on each cylinder inlet and outlet port allow adjustable lifting speed for stable and synchronous operation
Independent air control safety system prevents upper chamber from falling due to air pipe bursting or power failure
Working cover height of 100-120mm with ultimate service opening height of 250mm or more
Intelligent Control System
Fully automatic and manual dual control mode for loading, laminating, and unloading operations
Integrates vacuum technology, pneumatic transmission, PID self-tuning heating, programmable control, and relay control technology for complex lamination and curing processes
Real-time display and recording of all critical system parameters including upper and lower vacuum degree, table temperature, and alarm information
PLC with network interface enables computer communication and meets modern industrial automation control requirements
Independent control buttons on loading and unloading platforms with segmented advance control on the loading platform for convenient operation
High-quality touch screen with intuitive interface, high sensitivity, sound and light process prompts, and easy parameter setting
Multiple process parameters displayed simultaneously for efficient monitoring with multiple stored process recipes for quick production changeover
Automatic process parameter memory that retains settings after restart with automatic logging of main operating steps for module quality analysis
Lamination count statistics for shift tracking, component output monitoring, and reference data for maintenance and consumable replacement scheduling
Built-in Cleaning System
Product Applications
BIPV Module Manufacturing
The OTCY-2754DD is specifically designed for Building Integrated Photovoltaic module production, accommodating oversized glass-glass formats up to 5000x2400mm with glass thicknesses ranging from 6 to 26mm. The large dual lamination area of 2700x5400mm per chamber and the ability to handle modules weighing up to 600Kg make it an ideal solution for BIPV facade, roof, and curtain wall module lamination.
Standard Solar Module Production
Fully compatible with monocrystalline and polycrystalline solar modules, the laminator supports a wide range of cell technologies including PERC, TOPCon, IBC, ABC, HPBC, and MBB formats. The precise 28-point lower temperature control and advanced vacuum system ensure bubble-free, high-adhesion lamination across all mainstream module configurations.
Double Glass and Specialty Module Lamination
The robust double heating design and 35mm net chamber height accommodate double glass modules and specialty configurations. The adjustable vacuum and inflation rates combined with multiple stored process recipes allow rapid changeover between different module types and encapsulant materials without compromising lamination quality.
High-Volume Production Lines
With a working cycle of just 8 to 25 minutes and average working power of only 75KW against a rated 280KW capacity, the OTCY-2754DD delivers energy-efficient high-throughput lamination. The dual-chamber configuration allows continuous production flow, and the fully automatic roller platform loading and unloading system integrates seamlessly into MBB full automatic solar panel production lines.
Watch the Ooitech MBB Full Automatic Solar Panel Production Line in action: https://www.youtube.com/watch?v=uRS9sn94sIQ
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Contact and Purchase
Ooitech is a professional solar panel production line equipment manufacturer specializing in 5MW to 1GW turnkey solutions, covering equipment design, delivery, training, raw materials, and after-sales service. Whether you are building a new BIPV module production facility or upgrading your existing lamination capacity, our engineering team is ready to provide customized solutions tailored to your production requirements.
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Contact Ooitech now to request a detailed quotation, discuss your BIPV laminator requirements, or schedule a factory visit. Our experienced team will help you select the right lamination solution for your solar module production line.
