Full Automatic Solar Panel Production Line Equipment
Complete Turnkey Solar Module Assembly Solution by Ooitech
The Ooitech Full Automatic Solar Panel Production Line is a comprehensive, integrated manufacturing solution designed for high-volume solar module production. The complete line covers every critical process stage from raw glass loading through final module sorting and palletizing, engineered to deliver consistent quality, maximum throughput, and minimal labor intervention.
The production line is composed of the following process stations in sequence: Automatic Glass Loading Machine, First-Layer EVA Auto Cutting and Laying Machine, Automatic String Layout Robot, Automatic Tape Sticking Machine, Second-Layer EVA/TPT Laying Machine, Module Stacking Buffer, Glass Lamination Infeed Conveyor, Bifacial Glass Splitting Machine, Bifacial Edge Sealing Machine, Automatic Trimming Machine, 90-Degree Flip Inspection Station, Automatic Framing Machine with Integrated Glue Dispenser, Junction Box Auto Soldering Machine, Automatic AB Glue Potting Machine, Curing Conveyor Line, Automatic Corner Grinding Machine, 180-Degree Flip Machine, Insulation and Hi-Pot Tester, IV Tester, EL Tester, and Automatic Sorting and Palletizing Machine.
The entire line adopts a modular design philosophy, allowing flexible configuration to match specific factory layouts and production targets ranging from 5MW to 1GW annual capacity. All equipment communicates through a unified PLC network with MES data interface, enabling full traceability and smart factory integration. The line supports one-to-one mode and mixed-flow dual-mode operation depending on production scheduling requirements.
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Technical Parameters
Overall Line Specifications
| Parameter | Specification |
|---|
| Compatible Module Types | Standard framed, bifacial double-glass, half-cell framed (C-face frame required) |
| Compatible Cell Formats | G1, M6, M10, M12 (Mono / Poly / MBB / PERC / TOPCon / IBC / HPBC / Shingled) |
| Module Length | 1640 mm – 2500 mm |
| Module Width | 992 mm – 1400 mm |
| Module Height (frame) | 30 mm – 40 mm |
| Maximum Module Weight | 40 kg / pcs |
| Line Cycle Time | 25 s / pcs |
| Line Uptime | 98% (production-ready condition, 3-month average) |
| Conveyor Height | 950 ± 50 mm (pre- and post-laminator) |
| Conveyor Speed (pre-laminator) | 10 – 25 m/min (variable frequency adjustable) |
| Conveyor Speed (post-laminator) | 10 – 25 m/min (variable frequency adjustable) |
| Maximum Conveyor Vibration | < 1.5 g (measured by vibration tester) |
| Height Difference Between Adjacent Sections | 2 mm |
| Conveyor Transport Error (horizontal) | < 10 mm |
| Conveyor Transport Error (vertical) | < 10 mm |
| Noise Level | 60 dBA |
| Main Power Supply | 380 VAC ± 10%, 50 Hz ± 1%, 3-phase 5-wire |
| Control Power | 220 VAC ± 10%, DC 24V control voltage |
| Compressed Air Pressure | 6 – 8 kg/cm² (0.6 – 0.8 MPa) |
| Floor Load Capacity Required | 500 kg/m² |
Individual Equipment Technical Parameters
| Equipment | Cycle Time | Power | Key Specification | Uptime |
|---|
| Automatic Glass Loading Machine | 25 s/pcs | 10 KW | Compatible size: L 1640–2500 mm × W 992–1400 mm; auto paper separation; nylon brush + fan cleaning; glass loss rate 0.001% | 99% |
| First-Layer EVA Auto Cutting & Laying Machine | 25 s/pcs | 5 KW | Length & diagonal cut precision ±2 mm; laying precision ±2 mm; compatible 400 m roll (upgradable to 800 m); hot-melt splice function; anti-static device | 99% |
| Automatic String Layout Robot | 6 s/string | 15 KW | CCD vision correction; positioning precision ±0.3 mm; string gap 1–10 mm adjustable; breakage rate 0.01%; layout defect rate 0.1%; 20 kg robot arm (Estun) | 99% |
| Automatic Tape Sticking Machine | 25 s/pcs | 4 KW | Tape cut length 25 mm; cut precision ±2 mm; compatible size L 1640–2500 mm × W 992–1400 mm | 99% |
| Second-Layer EVA/TPT Laying Machine | 25 s/pcs | 5 KW | Length & diagonal cut precision ±2 mm; laying precision ±2 mm; compatible 400 m roll (upgradable to 800 m); hot-melt splice; compatible standard / half-cell / bifacial | 99% |
| Module Stacking Buffer | 25 s/pcs | 1 KW | Storage layers: 12 or 20 (customizable); layer spacing 4 cm; vibration coefficient 5 m/s²; power: 220 VAC single phase | 99% |
| Bifacial Glass Splitting Machine | 25 s/pcs | 5 KW | Two-stage lamination: upper glass stops 30 mm above lower glass, operator confirms before final press; lamination precision ±1.5 mm; vibration coefficient 5 m/s² | 99% |
| Bifacial Edge Sealing Machine | 25 s/pcs | 7 KW | Tape edge position error 0.5 mm; tape bonding width 1/3 of tape width per side; no wrinkles or wave marks; auto pre-leave tape head for easy post-lamination removal | 99% |
| Automatic Trimming Machine | 25 s/pcs | 3 KW | Smooth cut surface, no adhesion residue; blade replacement cycle 15 days; scrap collection device included; compatible standard / half-cell / bifacial | 99% |
| 90-Degree Flip Inspection Station | 25 s/pcs | 1.5 KW | Servo motor lift + pneumatic 90° flip; LED lighting illumination; NG/OK result transmitted to next station; power: 220 VAC single phase | 99% |
| Automatic Framing Machine (Integrated) | 25 s/pcs | 15 KW | Frame placement precision ±1 mm; glue machine output precision ±1 mm; compatible frame H 30–40 mm; long frame L 1640–2500 mm; short frame L 992–1400 mm; 45° corner key type; two short + two long frames output as one set | 99% (fault rate 1%) |
| Junction Box Auto Soldering Machine | 25 s/pcs | 5 KW | CCD positioning for junction box; soldering repeat positioning accuracy ±0.2 mm; auto tip cleaning; lead wire protrusion from terminal opening required; no gap at wire-terminal joint; version switch time 10 min | 99% |
| AB Glue Potting Machine | 25 s/pcs | 2 KW | AB glue mixing ratio (1:6) ± 0.2; dual-cylinder A-glue storage tank with circulation; service life 10 years; auto/manual switchable | 99% |
| Automatic Corner Grinding Machine | 25 s/pcs | 2 KW | Grinding width 30–40 mm; vertical depth deviation ±0.2 mm; burr 0.05 mm; grinding vibration < 1.5 g; grinding belt replacement cycle 3 months; scrap collection box included; power: 220 VAC single phase | 99% |
| 180-Degree Flip Machine | 25 s/pcs | 1.5 KW | Smooth flip with no module cracking; standard module uses pressure frame cylinder; bifacial uses vacuum suction cups; one-key switching between standard and bifacial mode; power: 220 VAC single phase | 99% |
| Insulation and Hi-Pot Tester | 25 s/pcs | 1 KW | Insulation test: 6 kVDC @ 9999 MΩ; grounding continuity and hi-pot in single machine; barcode scan auto-trigger; auto data export; compliant with IEC 61730; power: 220 VAC single phase | 99% |
| Automatic Sorting and Palletizing Machine | 25 s/pcs | 15 KW | Frame hook + vacuum suction switchable; compatible framed and frameless bifacial modules; single pallet capacity 30 pcs; vibration coefficient 5 m/s² | 99% |
Main Components and Brands
| Component | Brand / Source |
|---|
| Main Line PLC (CPU) | Siemens / Mitsubishi |
| Individual Machine PLC | Mitsubishi FX5U / FX3U Series |
| HMI Touch Screen | Weinview (Weintek) MT6103iP / MT6071iP |
| Servo System & Motor | Panasonic / Mitsubishi / Teco (750 W – 2 kW) |
| Servo Transformer | Mingyi MYL-6000W |
| Photoelectric Sensor | Omron E3Z Series |
| Limit Switch | Schneider ZCP21 / ZCE01 / ZCY45 |
| Inverter / VFD | Delta VFD004L21A / VFD007M21A |
| Contactor | Schneider / CHINT |
| Relay | Omron G2R-2-SN |
| Solenoid Valve | Airtac 4V210-08B / 4V220-08B |
| Cylinder | Airtac / CHELIC |
| Vacuum Generator | Alps (Arupusu) AM25L-AD-N / VB30 |
| Vacuum Switch | Pisco PSC-47-01-R (NPN) / PSC-47-01-P (PNP) |
| DC Power Supply | MiWi MDR-100-24 / MDR-60-24 / MDR-40-24 / MDR-20-24 |
| Linear Guide Rail | HIWIN HGW30CC |
| Ball Screw | TBI (custom dimension) |
| Bearing | NSK / SKF (deep groove ball / angular contact) |
| Reducer / Gearbox | Wanxin / Jiaoying (planetary / worm gear) |
| General Motor | ZD / Zhongda / Jingyan 90 W / 120 W |
| Aluminum Profile | European standard (40×80 mm 1.5 mm thick / 40×40 mm 1.5 mm thick) |
| Aluminum Plate | A6061 |
| Conveyor Belt (pre-laminator) | Green canvas synchronous belt |
| Conveyor Belt (post-laminator) | Green PU synchronous belt (high-temp resistant, no belt marks) |
| Robot Arm (layout machine) | Estun 20 kg payload |
| Barcode Scanner (hi-pot tester) | Honeywell 3310G |
| Hi-Pot Tester Instrument | Yangzi (customized per client spec) |
Technical Advantages
High-Efficiency Integrated Automation
The Ooitech solar panel production line achieves an overall cycle time of 25 seconds per module across all process stations, enabling continuous high-volume output with minimal bottlenecks. The modular architecture allows individual stations to be serviced or upgraded without halting the entire line. The string layout robot delivers CCD vision-corrected positioning with accuracy of ±0.3 mm, while the framing and glass handling robots ensure ±1 mm placement precision throughout assembly.
Broad Module Compatibility
The production line is engineered to handle a wide range of module formats without major reconfiguration. It supports G1, M6, M10, and M12 cell sizes across standard framed, half-cell framed, and bifacial double-glass module types. Compatible technologies include PERC, TOPCon, IBC, ABC, HPBC, and shingled cell designs. Module dimensions from 1640 mm to 2500 mm in length and 992 mm to 1400 mm in width are fully supported, with format switching achievable in 10 minutes or less.
Intelligent Control and MES Integration
Every station on the production line includes a standard Ethernet data interface supporting MES connectivity. The system collects and reports operator information, equipment status, process parameters, maintenance records, and module traceability data linked to individual barcodes. MES data can be used to automatically adjust equipment parameters with authorized permission. All software is provided with annotated PLC programs, HMI programs, and electrical drawings, with lifetime free software upgrades.
Reliability and Safety Engineering
Equipment uptime across the line is guaranteed at 98% or above under full production conditions. Every machine incorporates multi-layer safety protections: short-circuit breakers on all motor loads, interlock guards on all service doors, safety light curtains at operator stations, pneumatic protective guards at glass infeed points, and tri-color alarm indicators with buzzers throughout. Emergency stop switches use 24 V low-voltage power supply with protective covers to prevent accidental activation.
Precision Conveyor System
The anodized aluminum conveyor framework maintains a maximum vibration amplitude below 1.5 g throughout the line. Green canvas synchronous belts are used upstream of the laminator for gentler module handling, while high-temperature-resistant green PU synchronous belts are used downstream to prevent belt marking on coated glass surfaces. Neighboring conveyor section height deviation is controlled within 2 mm, and transition points between stations use cushioned rubber rollers to eliminate surface scratching.
Advanced Process Stations
Dedicated specialized stations address the most demanding process steps. The bifacial edge sealing machine maintains tape edge placement error within 0.5 mm and prevents post-lamination EVA void defects. The junction box auto-soldering machine uses CCD-guided positioning with ±0.2 mm repeat accuracy and automatic tip cleaning cycles. The corner grinding machine controls grinding depth deviation within ±0.2 mm with vibration below 1.5 g to eliminate micro-crack risk. The insulation and hi-pot tester performs 6 kVDC testing in compliance with IEC 61730 with barcode-triggered automatic test sequencing.
Product Applications
Compatible Solar Module Technologies
The Ooitech full automatic production line is designed to manufacture virtually all mainstream solar module technologies currently in commercial production. The flexible equipment configuration supports:
Standard Crystalline Silicon Modules - G1, M6, M10, M12 monocrystalline and multicrystalline PERC and non-PERC designs in standard aluminum-framed format with EVA/TPT or EVA/glass encapsulation.
High-Efficiency Cell Technologies - TOPCon (Tunnel Oxide Passivated Contact), IBC (Interdigitated Back Contact), ABC (All Back Contact), HPBC (High-Performance Back Contact), and MBB (Multi Busbar) cell architectures are all fully supported with the appropriate process station configuration.
Half-Cell Modules - Half-cell framed modules in all compatible size ranges are supported across the full line from glass loading through framing and testing. The line can simultaneously run standard and half-cell modules in mixed-flow mode.
Bifacial Double-Glass Modules - The line includes dedicated stations for bifacial glass splitting, second-glass lamination, and edge sealing specifically engineered for frameless and framed bifacial double-glass module construction.
Shingled Modules - Shingled cell string layouts are supported by the CCD-corrected robot layout station with programmable inter-cell spacing adjustable from 1 mm to 10 mm.
Production Capacity Range
Ooitech configures and delivers solar panel production lines for manufacturers across a broad range of annual production targets. Single-line configurations typically target 50 MW to 200 MW per year. Multi-line parallel configurations with shared testing and sorting infrastructure are available for 200 MW to 1 GW scale facilities. The modular design enables capacity expansion by adding process stations or parallel lines without disrupting existing production.
Target Customers
This production line solution is suitable for new solar module manufacturers establishing greenfield factories, existing manufacturers upgrading from manual or semi-automatic lines to full automation, contract manufacturers seeking to add new module technology compatibility, and solar project developers vertically integrating module manufacturing capacity. Ooitech provides complete factory planning support from equipment layout design through installation, commissioning, operator training, and ongoing after-sales service.
Contact Ooitech to Purchase
Request a Quotation or Technical Consultation
Ooitech is a dedicated solar panel production line equipment manufacturer based in Wuhan, China, committed to delivering complete 5 MW to 1 GW solar module manufacturing solutions including equipment design, factory delivery, operator training, raw materials supply, and lifetime after-sales service. Our engineering team will work with you to design the optimal line configuration for your module type, production target, and factory layout.
After equipment acceptance, Ooitech provides a one-year warranty covering all non-human-caused defects with free repair or replacement. On-site support response is guaranteed within 8–24 hours (domestic business hours) and 24–72 hours for off-hours and holiday periods. Software is upgraded free of charge for the lifetime of the equipment. Complete electrical drawings, annotated PLC and HMI programs, spare parts lists, and maintenance manuals are provided upon acceptance.
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Ooitech Equipment Catalog Download
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Watch our MBB full automatic solar panel production line in operation: MBB Production Line Video
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Email: [email protected]
Phone: +86 185 7164 6990
WhatsApp: +86 159 6159 2660
Head Office: Wuhan Yangtze River Center, Wuhan, China
Website: www.ooitech.com
