Robot String Cell Layup Machine
Automated Precision Layup for Solar Module Production
The Ooitech HS-PBR Robot String Cell Layup Machine is a high-performance automated layup system engineered for modern solar panel production lines. Designed to handle the critical process of arranging tabbed cell strings onto glass substrates with exceptional precision, this machine combines advanced CCD image recognition technology with robotic string handling to achieve a placement accuracy of ±0.3mm and a rapid cycle time of just 5 seconds per single string.
Compatible with a wide range of module configurations including standard 60-cell and 72-cell layouts, half-cell modules, double glass modules, and three junction box type modules, the HS-PBR is an ideal solution for manufacturers producing PERC, TOPCon, and MBB solar panels. Its one-button operation mode and seamless integration with upstream tabber stringers make it a reliable and efficient core component of any solar module production line.
Whether you are building a new solar panel factory or upgrading your existing production line from 5MW to 1GW capacity, the HS-PBR robot layup machine provides the speed, accuracy, and flexibility your manufacturing operation demands.
Technical Specifications
HS-PBR Robot String Cell Layup Machine Parameters
| Parameter | Specification |
|---|
| Model | HS-PBR |
| Power Supply | AC380V, 50Hz |
| Power Consumption | ≤10kW |
| Cycle Time | ≤5s per single string |
| String Arrangement Accuracy | ±0.3mm |
| Applicable Module Specification | Up to 2450×1400mm |
| Compatible Module Types | 60/72 cells, half-cell, double glass, three junction boxes type |
| Operation Mode | One-button switch |
| HMI Language | Chinese / English |
| Noise Level | ≤60dB |
| Air Consumption | 500L/min |
| Dimensions (L×W×H) | 3200×2800×2200mm |
Technical Advantages
Why Choose the HS-PBR Robot String Cell Layup Machine
High-Precision CCD Image Recognition SystemThe machine employs an advanced CCD image calculation system with fixed camera positioning adjusted through plane motion control. This design significantly improves photographic accuracy for string position detection. The camera image module is driven by servo motors, ensuring consistent and reliable image capture across every cycle for precise string placement.
Robotic Direct String AbsorptionUnlike conventional layup systems that require intermediate transfer steps, the HS-PBR robot directly absorbs cell strings from the conveyor, eliminating unnecessary handling stages. This direct pickup approach reduces cycle time, minimizes the risk of cell string damage, and improves overall production throughput.
Intelligent Narrow Belt Conveyor SystemThe cell string conveyor utilizes a narrow belt design that prevents common issues such as misjudgment caused by belt contamination or dirt. Driven by high-precision servo motors, the conveyor achieves seamless and indifference docking with upstream tabber stringer machines, ensuring smooth and uninterrupted string transfer.
Broad Module CompatibilityThe HS-PBR supports a maximum module specification of 2450×1400mm and is compatible with both horizontal and vertical module layout configurations. This versatility allows manufacturers to produce standard 60-cell and 72-cell modules, half-cell modules, double glass modules, and modules with three junction box configurations on a single machine.
User-Friendly One-Button OperationThe machine features an intuitive one-button switch operation mode supported by a bilingual Chinese/English HMI interface. This simplifies daily operation, reduces training requirements for production line operators, and enables fast changeover between different module specifications.
Low Noise and Energy Efficient OperationWith a noise level of ≤60dB and power consumption of ≤10kW, the HS-PBR provides a comfortable working environment while maintaining energy efficiency across extended production shifts.
Product Applications
Solar Module Production Scenarios
The HS-PBR Robot String Cell Layup Machine is designed for a broad range of solar panel manufacturing applications and production environments:
Standard Mono and Poly Crystalline Module ProductionIdeal for producing conventional 60-cell and 72-cell solar modules using M6, M10, and M12 wafer sizes in both full-cell and half-cell configurations. The machine integrates seamlessly with MBB PERC and TOPCon cell tabber stringers.
Half-Cell Module ManufacturingFully compatible with half-cell module production, the HS-PBR accurately handles and positions smaller half-cut cell strings, supporting the growing market demand for higher-efficiency half-cell solar panels with reduced power loss.
Double Glass Module AssemblyDesigned to work effectively in double glass (glass-glass) module production lines, the machine accommodates the specific requirements of frameless and bifacial solar panel manufacturing processes.
Multi-Busbar (MBB) Module LinesOptimized for integration into MBB solar panel production lines, ensuring precise string arrangement for modules using multi-busbar cell interconnection technology.
Large Format Module ProductionWith support for module sizes up to 2450×1400mm, the HS-PBR accommodates the latest large-format panel designs that are increasingly demanded by utility-scale solar power projects.
New Solar Panel Factory Setup and Line UpgradesWhether you are establishing a new solar module factory with production capacity from 5MW to 1GW or upgrading existing production line equipment, the HS-PBR provides a reliable automated layup solution that improves yield and reduces labor costs.
For a complete overview of the full automatic solar panel production line, watch the Ooitech MBB Full Automatic Solar Panel Production Line video: https://www.youtube.com/watch?v=uRS9sn94sIQ
Contact Us to Purchase
Get a Quote for the HS-PBR Robot String Cell Layup Machine
Ooitech is a professional solar panel production line equipment manufacturer and solution provider, offering complete turnkey solutions from 5MW to 1GW capacity including equipment design, delivery, installation, operator training, raw material supply, and after-sales service.
To request a detailed quotation, discuss your production line requirements, or learn more about the HS-PBR Robot String Cell Layup Machine, please contact our team through any of the following channels:
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