# Automatic Layup & Bussing Integrated Machine SAW-100A | Solar Panel Production Equipment | Ooitech - - Ooitech, the world's leading solar panel production line solutions provider, supply chain expert, solar panel making machine facotry > Ooitech SAW-100A Automatic Layup & Bussing Integrated Machine delivers high-efficiency cell string layup and terminal busbar welding with high frequency electromagnetic soldering, mechanical and fiber optic positioning, and capacity up to 15S per grou ![Automatic Layup & Bussing Integrated Machine SAW-100A | Solar Panel Production Equipment | Ooitech](https://cdn.ooitech.com/runtime/image/w800_h600_fitblur_v2_1774349342486074.webp) #### Automatic Layup & Bussing Integrated Machine SAW-100A | Solar Panel Production Equipment | Ooitech Ooitech SAW-100A Automatic Layup & Bussing Integrated Machine delivers high-efficiency cell string layup and terminal busbar welding with high frequency electromagnetic soldering, mechanical and fiber optic positioning, and capacity up to 15S per grou ##### Stock: Available | 30~60 days manufacturing time ##### Category: Product ##### Tags: --- --- ##### Automatic Layup & Bussing Integrated Machine SAW-100A The Ooitech SAW-100A Automatic Layup & Bussing Integrated Machine is a high-performance solution designed to streamline solar panel manufacturing by combining cell string layup and terminal busbar welding into a single integrated workflow. Engineered for precision and efficiency, this machine is suitable for modern PV module production lines ranging from 5MW to 1GW capacity. The complete equipment system includes a loading transferring arm, optical fiber sensor detection with mechanical positioning mechanism, ribbon handling mechanism, high frequency electromagnetic welding system, cell string transferring mechanism, automatic temperature control system, terminal lead welding system, and unloading transferring arm. ###### Working Principle Cell strings are manually loaded into the string cell tray. The loading transferring arm picks up 2 strings at a time from the loading box and transfers them to the positioning mechanism. Simultaneously, the ribbon handling mechanism cuts the busbar to the set length and transfers it to the belt. The positioned strings are placed onto the busbar, and the high-frequency electromagnetic welding head completes welding on both ends of the string. At the same time, the terminal lead ribbon handling mechanism cuts the busbar ribbon to the required length, transfers it to the corresponding position, and finishes welding. The unloading transferring arm then grabs the assembled strings and places them onto the glass workstation or production streamline. Reserved space is provided for automatic loading port, automatic loading terminal lead, and insulation sheet integration. Technical Parameters | Parameter | Specification | | --- | --- | | Model | SAW-100A | | Capacity | ≤ 15S/group (2 strings, based on layup & bussing time for 50W module) | | Fragmentation Rate | ≤ 3‰ (Grade A) | | Module Size | ≤ 800mm x 450mm (length x width) | | String Size | Length: 200800mm; Width: 83210mm | | Cell Thickness | 0.13 - 0.25mm | | Ribbon Available | 6~8 x 0.15mm | | Soldering Method | High frequency electromagnetic soldering | | Flux Coating Method | Soak of ribbon | | Soldering Head | 2+1 | | Operation Mode | Online or offline optional | | Equipment Failure Rate | ≤ 3% | | Positioning Method | Mechanical positioning + fiber optic sensor positioning | | Electrical System | PLC + touch screen + servo + module | | Human-Machine Interface | Touch screen display, friendly interface for easy operation | | Fault Alarm | Real-time fault alarm | | Power Supply | Three-phase five-wire, AC380V / 50Hz / 6KW | | Air Source | 0.6-0.8MPa, 300L/min (freeze drying compressed air), inlet pipe diameter: 12mm | | Device Dimension | 5780 x 1676 x 1400mm (L x W x H, without alarm light) | | Software | Lifetime upgrade free of charge | ###### Main Components Brand List | Item | Brand | Application | | --- | --- | --- | | Steel Frame Q235 | China | Frame | | Servo Motor | China | Module | | Welding Head | China (Customized) | Heating and welding | | Sensor | Imported | Positioning and inspection | | Pneumatic Components | AirTAC / SMC | Whole machine | | Air Switch | Chint | Machine control system | | AC Contactor | Schneider | Machine control system | | Touchscreen | Kunlun Tongtai | Machine control system | | Guide Rail, Screw Rod | WON | X/Y module | ###### Consumable Parts | Name | Type | Replacement Cycle | | --- | --- | --- | | Nozzle | - | 30 days | | Belt | Teflon | 90 days | | Air Filter | AFC30 | 90 days | ##### Technical Advantages Integrated Layup and Bussing Design - Combines cell string layup and terminal busbar welding into one integrated machine, significantly reducing production line footprint and improving workflow efficiency - Processes 2 strings simultaneously per cycle with capacity up to 15 seconds per group ###### Advanced High Frequency Electromagnetic Welding - Utilizes high frequency electromagnetic soldering technology for precise, consistent, and reliable busbar welding - 2+1 soldering head configuration enables simultaneous welding of string busbars and terminal leads - Automatic temperature control system ensures optimal soldering quality and prevents overheating damage to cells ###### Precision Dual Positioning System - Combines mechanical positioning with fiber optic sensor positioning for exceptional alignment accuracy - Maintains ultra-low fragmentation rate of ≤ 3‰ (Grade A), protecting delicate solar cells during handling ###### Intelligent Ribbon Handling - Automated busbar ribbon cutting, stretching, positioning, and transfer for both main busbars and terminal leads - Busbar length is fully adjustable through the touch screen interface to accommodate various module designs - Compatible with ribbon specifications of 6~8 x 0.15mm ###### Flexible Operation and Control - Independently developed software with lifetime free upgrades ensures continuous optimization - Friendly human-machine interface with centralized numerical control of all parameters - Online or offline operation modes available for maximum production flexibility - Real-time fault alarm system with work area light curtain protection for operator safety - Reserved interfaces for future automatic loading port, terminal lead, and insulation sheet automation upgrades ###### Robust Mechanical Construction - Servo motor driven loading and unloading transferring arms with double rail and electric cylinder lifting - Vacuum adsorption system for secure and gentle cell string handling - Steel structure frame (Q235) for long-term stability and durability - Premium components from brands including Schneider, AirTAC/SMC, and WON ##### Product Applications The Ooitech SAW-100A Automatic Layup & Bussing Integrated Machine is widely applicable across a broad range of solar panel manufacturing scenarios: ###### Solar Module Production Lines - Fully compatible with 5MW to 1GW solar panel production lines as a core layup and bussing workstation - Supports module sizes up to 800mm x 450mm and string sizes from 200~800mm in length - Suitable for PERC, TOPCon, IBC, ABC, HPBC, MBB, and other mainstream solar cell technologies - Accommodates G1, M6, M10, and M12 wafer formats with cell thickness from 0.13mm to 0.25mm ###### Production Line Integration - Seamless online integration with automatic tabber stringers, EL testers, laminators, and framing machines - Offline standalone operation for flexible production scheduling and smaller batch runs - Ideal for both new production line construction and upgrading traditional PV lines to MBB production capability ###### Target Applications - Solar panel manufacturing facilities establishing new production capacity - Existing factories upgrading from manual or semi-automatic layup and bussing processes - Contract manufacturers requiring flexible, high-quality module assembly equipment - Research and development centers for solar module prototyping and process optimization Watch our MBB Full Automatic Solar Panel Production Line in action to see how the SAW-100A integrates into a complete manufacturing workflow: [MBB Full Automatic Production Line Video](https://www.youtube.com/watch?v=uRS9sn94sIQ) ##### Contact Us to Get a Quote Ooitech, founded in 2013, is a leading provider of turnkey solar energy solutions with more than 10 years of experience in the PV industry and industrial laser applications. Our machines have been exported to Poland, Hungary, Korea, Mexico, Egypt, Algeria, India, Saudi Arabia, Syria, Kazakhstan, and many other countries worldwide. Our turnkey solutions include: - Supply 5MW to 1GW solar module production lines - Upgrade traditional PV lines to the newest MBB production line technology - Factory construction consultation and facility layout design - Raw material sourcing guidance - Production procedure assistance and solar power station installation support ###### Warranty and After-Sales Service - One year warranty after successful installation or 16 months from Bill of Lading date, whichever is earlier - Free timely maintenance services and necessary spare parts during the warranty period (excluding consumables; courier cost borne by buyer) - On-site engineer dispatch available during warranty if remote troubleshooting cannot resolve issues (travel expenses borne by buyer) - Free online services and technical guidance after the warranty period with spare parts supplied at favorable prices - Lifetime free software upgrades ###### Get in Touch Ready to enhance your solar panel production efficiency with the SAW-100A Automatic Layup & Bussing Integrated Machine? Contact our team today for a detailed quotation and production line consultation. - **Email:** [info@ooitech.com](mailto:info@ooitech.com) - **Phone:** +8618571646990 - **WhatsApp:** +8615961592660 - **Head Office:** Wuhan Yangtze River Center, Wuhan, China - **Website:** [www.ooitech.com](https://www.ooitech.com) Download our product catalog: [Ooitech Catalog Download](https://drive.google.com/file/d/1EWA3TV6hJb_cAUH6w0UENpRglAgq_Kzv/view?usp=sharing) Download our company profile: [Ooitech Company Profile](https://drive.google.com/file/d/1yg9NLXzLOmPWriYScQZeM6ZfSZ8gcQ88/view?usp=sharing) Subscribe to our YouTube channel for the latest solar panel factory updates, equipment demonstrations, and production tips: [Ooitech YouTube Channel](https://www.youtube.com/ooitech) ## Related Items ![SS-1500B Automatic Solar Cell Welding Machine - High-Speed Tabber Stringer for BC/TOPCON/PERC Cells](https://cdn.ooitech.com/static/upload/image/20260323/1774253968620270.webp) #### SS-1500B Automatic Solar Cell Welding Machine - High-Speed Tabber Stringer for BC/TOPCON/PERC Cells ![Automatic Tape Sticking Machine for Solar Panel Production Line | Ooitech](https://cdn.ooitech.com/static/upload/image/20260324/1774350079476146.webp) #### Automatic Tape Sticking Machine for Solar Panel Production Line | Ooitech ![Automatic Shingled Stringer SL-30C | Shingled Solar Cell Welding Machine - Ooitech](https://cdn.ooitech.com/static/upload/image/20260323/1774263321793147.webp) #### Automatic Shingled Stringer SL-30C | Shingled Solar Cell Welding Machine - Ooitech ![OLS-20E Dual-Laser Solar Cell Cutting Machine with Automatic 1/4 Breaking for Shingled Solar Cell Production](https://cdn.ooitech.com/static/upload/image/20260318/2026031858869524.webp) #### OLS-20E Dual-Laser Solar Cell Cutting Machine with Automatic 1/4 Breaking for Shingled Solar Cell Production ![Automatic Layout & Bussing Integrated Machine ALU-HBL | Solar Panel Production Equipment | Ooitech](https://cdn.ooitech.com/static/upload/image/20260324/1774346811981523.webp) #### Automatic Layout & Bussing Integrated Machine ALU-HBL | Solar Panel Production Equipment | Ooitech ![CHT9930A Solar Module Ground Continuity Tester - DC 5~60A Programmable Grounding Resistance Test Equipment | Ooitech](https://cdn.ooitech.com/static/upload/image/20260327/1774605285835810.webp) #### CHT9930A Solar Module Ground Continuity Tester - DC 5~60A Programmable Grounding Resistance Test Equipment | Ooitech ![CHT9951A/CHT9951B Solar Panel Hipot Insulation Resistance Tester | PV Module Safety Testing Equipment](https://cdn.ooitech.com/static/upload/image/20260327/1774601338282260.webp) #### CHT9951A/CHT9951B Solar Panel Hipot Insulation Resistance Tester | PV Module Safety Testing Equipment ![SC-20P BC Cell Laser Cutting Machine with Automatic Protective Paper Cutting and Stacking](https://cdn.ooitech.com/static/upload/image/20260302/1772440338787287.webp) #### SC-20P BC Cell Laser Cutting Machine with Automatic Protective Paper Cutting and Stacking ![](/template/ooitech/assets/img/shape/06.png) ![](https://cdn.ooitech.com/static/upload/image/20250909/1757399770541443.webp) ### Request A Quote All uploads are secure and confidential. ## We deliver expertise you can trust our service Direct-from-Factory Equipment. ![](/template/ooitech/assets/img/icon/money-2.svg) ### Cost-Effective Advantages We deliver exceptional value, maximizing results while optimizing budgets for clients. ![](/template/ooitech/assets/img/icon/staff.svg) ### Our Experience Team Our skilled professionals specialize in innovative solutions and tailored strategies. ![](/template/ooitech/assets/img/icon/certified.svg) ### 15+ Years Industry Experience Deep expertise ensures reliable, trend-aware, and proven outcomes for success. ![](https://cdn.ooitech.com/static/upload/image/20250910/1757477357667605.webp) ![](https://cdn.ooitech.com/static/upload/image/20250910/1757477724911512.webp) ![](/template/ooitech/assets/img/shape/06.png) ## What Our Client Say's about us Client testimonials praise our deep understanding of their challenges, which leads to innovative solutions and strong ROI. 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